The Prefilled Syringe (PFS) Manufacturer!
 

ReGen Aesthetic Biotechnology Co., Ltd established in March 2009 with registered capital of 10, 000, 000 USD, is a national high and new technology enterprise integrating the R&D, production and sales of medical biomaterials.With highly-qualified staff.

 

 
 

Why choose us

 

 

Our Team

With highly-qualified staff, thorough quality management system and first-class facilities, the company ensures the continuous production of medical devices and drug injection products of Class III that conform to the laws and regulations of National Medical Products.

 

Sales Market

Exported to more than 120 countries around the world, such as:Italy, Russia, Turkey, France, Brazil, Chile, Australia, and Canada.

 

Our Certificates

Singclean has got 30+ CE certificates, 16 medical device registration certificates and 46 patent certificates.

 

 

Feature

Description

Product Name

COP Pre-filled Syringe (PFS) for Vaccine Delivery

Available Sizes

0.5mL, 1mL, 2mL, 5mL, 10mL, 20mL, 50mL.

Cap Types

Luer Lock, Luer Slip, OVS Cap.

Sealing Type

Rubber Stopper

Barrel Material

Medical-Grade COP (Cyclic Olefin Polymer)

Sterilization

EO Gas

Plunger Color

Transparent or Customized

Packaging

100pcs/nest box, 10 boxes/carton

Applications

Vaccines, Immunizations, Biological Solutions.

 

Advantages of Prefilled Syringe (PFS)

 

Enhanced Safety

Produced in a sterile environment with EO gas sterilization, ensuring each syringe is free from pathogens and pyrogens.

01

Operational Efficiency

Eliminates the need for manual filling, reducing time, labor, and potential dosing errors-especially valuable in high-throughput scenarios.

02

Reduced Waste

High drug utilization rate with minimal residual volume, making it cost-effective and environmentally considerate.

03

Global Compliance

Manufactured under international medical device standards, suitable for distribution and use in diverse regulatory environments.

04

Reliable Supply

Shipped within 1–3 working days with flexible OEM/ODM services and low MOQ (100pcs).

05

 

Cop Pfs for Vaccine Delivery

 

Benefits of Prefilled Syringe (PFS) Manufacturing Process

Preparation of Materials and Components
The first step of the process involves preparing the components and materials needed to manufacture pre-filled syringes. This includes cleaning and sterilizing the container, plunger, needle, and other components used in the assembly process. It is also necessary to verify that the components are of high quality and have been properly tested and validated.

 

Filling and Finishing
Once the product is ready, it must be filled aseptically in a cleanroom to prevent contamination. This is typically done with specialized filling machines which are designed to control pressure and temperature. Filling is typically done in batches and must be strictly monitored to ensure accuracy.

 

Testing and Quality Control
The last step in the process is testing and quality control. This includes tests related to sterility, particulates, chemicals, and bioburden. It is also important to perform a series of tests to verify that the product meets all requirements before it is released to market.

 

Shipment
Finally, the pre-filled syringes are shipped. The packaging must be designed to protect the product during transport, and it is important to make sure that the final product meets all applicable regulations.

 

Preparation Method: How to Use Prefilled Syringe

Check Expiration Date and Storage
Always verify the expiration date and confirm that the syringe has been stored appropriately, whether refrigerated or at room temperature.

 

Inspect the Device
Ensure the needle cover is intact, the solution is clear, and there are no cracks in the glass syringe or leaks in polymer designs.

 

Prepare for Injection
Clean the injection site and remove the needle cover. Use your free hand to gently pinch up the skin at the injection site. Some designs include luer lock connecting device systems for attaching additional components.

 

Administer the Injection
Follow the instructions use: position the syringe needle. The needle should be inserted into the skin at the appropriate angle, and the plunger should be slowly pushed to deliver the medication. Once the medication has been injected, pull the needle out carefully, keeping the needle straight to minimize discomfort. After removing the needle, apply a cotton ball or gauze to the injection site to stop any bleeding. Deliver the subcutaneous injection, or give subcutaneous injection as directed. Some formats allow patients to self injection, while others require a healthcare provider.

 

Dispose Right Away
After use, throw away the filled syringe in a disposal container or sharps disposal container to prevent accidental sticks and maintain patient safety. Do not replace the needle cap after use.

 

 

Deliver,shipping and serving

 

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FAQ

 

Q: How long does a prefilled syringe remain sterile?

A: In comparison, a medication stored inside of a prefilled syringe cartridge will remain sterile for approximately two to three years (this is also referred to as a “shelf life” of two to three years).

Q: Do prefilled syringes reduce medication errors?

A: Prefilled syringes (PFS) increase patient safety by reducing drug preparation errors and streamlining anesthesiology work processes. PFS may minimize medication waste and improve resource utilization.

Q: Do prefilled syringes lose potency?

A: The rubber stopper can interact with the drugs and they can lose their potency, FDA said.

Q: Why is there air in prefilled syringes?

A: These air bubbles were used to correct the medication dosage to account for the dead volume in the needle hub. Moreover, air pockets when injected with the medication were thought to prevent the seepage or backflow of the medication into the subcutaneous layer through the needle tracks.

Q: Can you use a prefilled syringe more than once?

A: The safest practice is to use a syringe and needle once to administer medication to a single patient. The syringe and needle should be discarded after use.

Q: Which quality is associated with prefilled syringes?

A: Both empty and filled syringes must pass a range of tests to meet quality standards for biopharmaceutical drugs. Prefilled syringes offer advantages to the manufacturer, caregiver, and patient. With fewer handling steps and ease of use compared with empty syringes, prefilled devices can help reduce medication errors.

Q: What is the fill volume of a prefilled syringe?

A: The typical fill volume is 0.5mL to 5mL. Traditionally, a prefillable syringe barrel has been made from glass tubing. Syringe manufacturers typically form and process the glass.

As one of the leading prefilled syringe (pfs) manufacturers and suppliers in China, we warmly welcome you to wholesale high quality prefilled syringe (pfs) in stock here from our factory. Contact us for free sample.